Her sander sits on top of a stand that contains the dust extractor. 1. All content on The Wood Whisperer is copyrighted, and may not be reprinted in full form without my written consent. here is a photo link to my build This design looks like a great starting point. This is fantastic. Looks like a fun ride! , Ive been planning for a while building me one of thos (I build guitars). Make sure to watch our online demos and check out the FAQ's for more information. I also have a 3hp AC motor, may be able to fit in a large flat rate box Required fields are marked *. The primary ways I accomplish this is through a lot of power, a variable speed DC gear motor which allows me to creep the wood under the drum at a fixed rate, a large sanding drum to provide more abrasive surface area, and dust collection that prevents material from adhering to the drum. Let me know if you are still cruising this forum! We also use third-party cookies that help us analyze and understand how you use this website. motor pulleys The table itself is supported in the center by two 12v scissor jacks for motorized lift/lowering. I hereby infringe upon Marks creative moniker, and dub thee The Metal Whisperer (and perhaps also the Earl of Granite). Makes my delta drum sander look like a kids toy. That includes this project. While one could get away with only one of them, they were relatively cheap and this allows me to see if the table is raising linearly or whether some micro adjustments are needed to bring it into the same plane as the drum. If you watch other videos on the internet of home-made drum sanders, a lot of the chattering noises are coming from the out-of-roundness of the drum, which even if you correct through truing the drum, you still have a weight imbalance that imparts vibration into the system). Any product claim, statistic, quote or other representation about a product or service should be verified with the manufacturer, provider or party in question. These cookies track visitors across websites and collect information to provide customized ads. been thinking of atempting to build my own lathe.. was worried that i wouldnt have the skills needed.But after seeing this masterpiece i am now confident that if i just take my time and pay attention to detail, i should be able to do it. So i put it aside. Great Job. Wish I had the time to attempt a project like this. Industrial emergency safety stop switch This website uses cookies to improve your experience while you navigate through the website. Because of these sanders using hook and loop and the high RPM of the drum, centrifugal force pushes the paper off of the drum and allows the hook and loop to tighten up, creating an air gap under the paper. Necessary cookies are absolutely essential for the website to function properly. The cookie is used to store the user consent for the cookies in the category "Analytics". I started on an 18 drum sander a few years ago and had some physical problems and had to put it aside and I never got back to it. I love your design and would greatly appreciate your plans if they are available. Hi Matt, This unit can easily be constructed by the hobbyist or the professional woodworker. Our V-drum and Flatmaster Drum sanders sand from the bottom up instead of the top down therefore eliminating sanding through the sawdust that has already been removed. I know copies of paperwork and mail is expensive. I am glad you decided to make it, sure you could have bought one but we would not be reading your proud write up at this time. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. My advice to anyone considering purchasing a Planer would be to look at purchasing (or building) a good Drum Sander instead. But how can you do all this and more if you have no Drum sander in your workshop? (I am in WA staste). 5/8". I like it. The capacity makes up for the slower speed of sanding something down to size. Hey mat do you have drawings that I can buy Im currently building the conveyor system for mine and havent mounted the electronics in an enclosure yet. The table moves on 4 linear bearing rails (like youd find in a CNC machine) to allow for very smooth adjustments up and down. The best and most versatile thickness/drum sander.

DC motor conveyor control You can switch the pulley at a later time, but additional charges will apply. Im in agreement with Larry above. Within the tutorial, you would find more instructions and tips on how to build yourself an excellent drum sander. I went with a slab of granite that was broken in half at the local home store and talked the manager into letting it go for $20. Hey Matt, Well done! Where can I get the Sketchup plans? Although I am still considering buying a new lunchbox planer just to save some time and effort, I can feed through 4 or 5 boards at a time. Thank you sir, Your email address will not be published. In the end, I think a chained system with lead screws would have been better, even with a hand crank instead of a motorized lift mechanism, but if I ever built a second version, Id design those in from the start. The video is done in a step by step building process so you can note the steps as you watch. That is a great project. What a fantastic machine. If so get in touch with me at mdmilioni@live.com. wow man. Id like to attempt something like that soon. This video tutorial teaches you how to make a drum sander using a 400W bench grinder for power. The pressure rollers are indispensable. 4. Anyway, this doesnt have any specific disadvantages over a geared lead screw system, its just more expensive for no good reason. You may want to prime and paint the raw metals to keep them from rusting. That is cool. I spent a lot of time during the week designing and planning the whole project, though, so Im not sure how much that would equate to. These tutorials are specially handpicked to demonstrate how to build a Drum Sander by yourself, right there in your workshop. Please send me a copy of your drawings, plans, etc. Its a 6x6x0.25thick, 14 long square tube with 1/4 steel plate welded to the tops and bottom. That is what my design was going to use. Centrifugal force is a key element.

You would need some glue, MDF, a drill, table saw, disk sander, and other items which you would find in the tutorial. We have a wide range of sandpaper grits available for wood from 60 grit to 400 grit and up to 1500 grit by special order for polishing. Your email address will not be published. I couldnt shell out thousands for one. I was having that same problem with my face frames also for a long time. 5. keyed shaft for sanding drum They work but I wouldnt off-road with it. though this guy is obviously more experinced and crafty than i, i still feel encouraged. That thing is ridiculous! Then I make sure that when I screw them together with the pocket hole screws that they are clamped very tightly so there is no shifting of the joint. bangood.com circuit boards for tach and conveyor speed controller. 1/2" 8.

For a motor that will work with this sander clickHERE. Im building a 24 Drum sander and like some of your ideas. You should, however, note that to use drum sanders on a bench drill, you must first check the capability of the drill. The drum is powered by table saw motors, a small 4L pulley, and a rod. I went with 1/8 x 3/4 by length as required steel bar sandwiched between two sheets of 3/4 MDF for most of the material.

This cookie is set by GDPR Cookie Consent plugin. Impressive build. This is a 25 wide Drum Sander tutorial. You did a great job, enjoy! 7. I have been wanting to build something like that for a long time. My favorite is the spent sheet of MDF in the background. If youre willing to send me plans, Ill gladly pay for them. I recently bought a CNC machine as well. One of the important functions of a drum sander is to sand pieces of wood to fit particular shapes, edges, or corners. Parts as follows The linear bearings and table lift jacks were almost $400 themselves, though, so Im still convinced it could be done for cheaper. Would you give me more information on this homemade 36 drums else, because I find a decent drums else I can build yourself. Thanks very much. The dust hood is designed to maximize air velocity through the various entry points. I also just found this post and would be interested in a copy of your Sketch up design as a basis to design my own sander. The tutorial is clear, but you may need to create a plan to follow yourself, as there is no building plan within the video. Its no where near what you did here. It is short, simple, and has pictures. NOTE: if youre thinking of building your own drum sander, dont skimp on this part. I felt bad having it sitting around gathering dust while I only needed my Drum Sander. The Wood Whisperer abides by word of mouth marketing standards and holds integrity in the highest regard. They are conveyor rollers (ironically) and are held in place by a piece of 1/2 tube welded to a tab. If I could get those sketchup plans I would be super grateful as well. Do you have a set of working plans? Your email address will not be published. That looks like an awful lot of work to build, but worth it! Congrats on that, Matt. https://goo.gl/photos/9Bh4gx4fob8CnJxRA. Im a bit late coming across your fantastic build. I would also greatly appreciate a set of plans. The written tutorial has helpful links and pictures to guide you. Thanks for sharing, and Im also interesting in seeing this BEAST in action! Many skills and creative thought went into the machine. I then chucked up a diamond wheel in my trusty 4.5 angle grinder, clamped a steel straight edge to the granite where I wanted to cut it, ran the hose on it, and cut away. That is what I bought parts for. Hey, I love your ingenuity! And yes, its time consuming to build but a lot easier than youd think. I am learning to weld and have been planning on a drum sander build for about a year.

wish I had seen this before starting on mine. Thanks ricpog@aol.com. What rpm do you run the drum at or is it variable speed also? It is a single drum sander design and can work well on a bench drill or lathe. Before you begin, try to scan through each of the tutorials to see which one would be good enough for you. Matt are you interested in selling these. This was probably horribly unsafe, but it worked just fine for me. Added on October 19, 2010. I frequently use intermediate speeds, depending on how much material Im sanding off. I got these for $3 each at a local metal recycler. Hello, These cookies help provide information on metrics the number of visitors, bounce rate, traffic source, etc. Good luck! Im using a 190 vdc industrial motor and ebay speed controller for drive motor. The slow speed is obviously nice because I can leave the table at a fixed distance from the drum and hog off more material by simply feeding the workpiece at a crawl. I almost dont even use my planer any more. Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors. The conveyor is a large sanding belt powered by a bodine DC gear motor hooked up to a minarik speed controller. Conveyor belt ( sandpaper belt) ammeter for monitoring drum load There is another gentleman on youtube that made one based upon Grizzlys design 24(lead screw moves conveyor feed table up and down). choosing a selection results in a full page refresh. Thanks. Jeremiahsa@gmail.com. Ill stick to my #4 smoother. So the secret is to mill everything to the same thickness then be sure to clamp tightly before securing joint. It would work well in a workshop with lots of space. Ive got everything I need to finish it and now youve inspired me to get it finishedfinally. Ive seen how people make their own power tools and I am always very impressed. This is the coolest homemade shop tool that I have ever seen. Dont forget your consulting fee for helping the rest of build our own. Its a fully instructional video tutorial and would guide you through the process of making yours. motor that I couldnt use at home. The views and opinions expressed on this blog are purely our own. I would very much appreciate a copy of your drawing.. thanks you , happy to payI am 76 and still love wood working!!!! With no static on the drum, dust won't stick to the paper. This cookie is set by GDPR Cookie Consent plugin. Would like to know if you received this late in the post?

I like the setup and would also like to see a video in action. Very clever use of the conveyor for mobility by the way. Hi Matt 2) Needed to get consistent thicknesses on cabinet doors and face-frames. Matt i realize this post is a couple of years old but are your plans still available with dimensions and if so how much for a copy thanks .larry. Fantastic job ! Great idea using the granite countertop for a platten. You are the man when it comes to homemade tools. It is easily removed to gain access to the drum bearing mounting plates or the drum itself. Kudos on overcoming the power, speed and dust collection issues riddled by the mainstream manufacturers! I am thinking of adding a few more on the infeed and outfeed sides. The drum was made with a drill rod, MDF cylinders, and some PVC plumbing. Wow am I impressed. Firstly it lifts paper off the drum creating an air gap. Let me pay for it as Im sure youve had many request for same. This is a written tutorial with clear pictures that details each step as you go along. No experience, but Im now studying it. http://woodgears.ca/bandsaw/homemade.html, http://www.youtube.com/watch?v..re=related. R.H.M. He begins by building the sanding drum and rollers; he includes a link on how to do this within the tutorial. This is a very different drum sander than the traditional drum sander. Youll find the Drum Sander does a better job, isnt that much slower, and flattens the board as well as a Planer will. Would be interested in any drawings that you have, willing to pay for them of course. I have alot of parts if anyone is interested, I can make you a deal. Get a precision ground rod. It weighs, by itself, probably 25 lbs. Although it took quite a while for the designer to build, it ideally should take a couple of weeks. The drum is made form polycarbonate tubing which runs cooler and eliminates static.

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